Rocky Mountain Crane Service Logs
brF shows on the drive
CCS code (remote and panel) 00008 28944 “brake chopper”
Brake microswitch is out of adjustment. Bottom lock nut backed off. Readjust switch as per manual (click link below), test and operates as it should.
Hoist Brake Microswitch (S409S)
Igo T85 stopped hoisting as well, neither up or down. brF on hoist drive. Reset brake microswitch.
Put the T85A top kit on the axles with 6 holes showing from the rear.
Put the HUP top kit on with 8 holes showing from the rear.
Go to Maintenance Menu, and then to Maintenance Interval – press ENTER. Scroll to Hourly, pres ENTER. Scroll down to Maintenance Interval showing that it needs completed, and press ENTER to put a check mark next to it. ESC to Main Screen.
Have to clear active faults on CCS. Go to Teach and Program to enter code. Press ESC once and go to Maintenance. Press ENTER twice for each fault displayed.
ALWAYS pull wire ropes by hand when replacing. Especially for the initial reeving.
When towering up, mast locks are extended but the orange validation button does not appear. S934S does not close. Jumper 24 VDC to G5 and horn honks and validation button appears. Mast lock switches should look like this (folio 11):
Mast locks extended:
S933S 0 (open)
S934S 1 (closed
Mast locks retracted:
S933S 1(closed)
S934S 0 (open)
Will update once crane is down and switches are tested
HUP Shunt CODE 6275
Select target of Maintenence Position
Enter password 8528
Left selector switch must be in position 3
Trolley in and mast telescopes up
Validate and move dogs in and lower jib.
Once done you must select new target as if you where going to erect.
You also must RE teach crane
You must clear on the CCS
Menu
Maintenance
Active faults
Push Twice on each fault to clear
Customer said crane would only swing to a certain point and Stop. Went out and check slew limiter and it looked good. Went into teach on remote and went to swing and re validated it and it worked fine after that